Pattern Division
About Us
Pattern Division
Our Pattern Division came about as the merger of two highly competent and complementary companies in January of 2018. These companies had worked together in the past, and hold similar values and philosophies, striving to always meet customers’ needs.
We provide support services to the aerospace manufacturing and industrial gas turbine industries through ceramic core preparation, wax injection, plastic injection, wax pattern dressing and wax assembly.
We are attentive to customer needs and have expanded to better serve them with capabilities in wax pattern injection, pattern finishing, assembly, and manufacturing of complete “dip ready” clusters. Our white light and CMM inspection capabilities complement the team of pattern finishers, ensuring customers receive quality patterns.
Our team utilizes resources to the fullest, running up to three shifts to satisfy all of our customer needs.
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Miscellaneous Equipment and Machinery
- MPI 20 TON = 4
- MPI 25 TON = 4
- MPI 50 TON = 1
- TEMPCRAFT 12 TON = 7
- TEMPCRAFT 35 TON = 2
- TEMPCRAFT 50 TON = 1
- TEMPCRAFT 100 TON = 2
- JAHNKA 12 TON = 1
- AUTOWAX 35 TON = 2
- AUTOWAX 50 TON- 2
- Boy 25m Plastic Injection machines = 2
- 1 Comet X-ray Unit
- 1 Torrex 1500 X-ray Unit
- 2 CrFlex Scanners
- 2 Novascope 6000 Wall Units
Olympus Aerospace works to customer specifications and procedures. Some commonly used materials include:
Types of Wax for Injection
- F28-44B
- 28-90A
- F2856
- KC404
- F24-4
- 28-8
- F42 Mod Wax
- 2844
- 2044 B
- 484 Soluble Wax
- 28-8 Soluble Wax
Types of Wax for Dress and Assembly:
- 29-9 Dip Seal Wax
- Paraffin
- Red Utility Wax
- 701 Green Wax
- Base Wax
Acetone
Car Wax
Plastic Chaplets
Plastic Splints
Silicone Mold Release
Our Pattern Division has a current capacity and man-power in two locations that has allowed for expansion into land-based power generation, medical devices, and hardware applications, along with the aerospace and industrial gas turbine industries.
Ceramic Core Preparation
Injection
- Wax
- Soluble Wax
- Plastics
Wax Dress and Assembly
- Wax Dress
- Gating & Ramping
- Pinning
- DS, Single-Crystal and Equiax Dip Ready Clusters
Inspection
- Ultrasonic Wall
- X-ray
- CMM
- White light inspection offered by our Tool & Die Division
Quality Control
- API-Trucast utilizes non-destructive testing and inspection of wax patterns. Preventative maintenance programs instituted on tools assures the tooling being injected produces the highest-quality patterns.
